Our Strengths

Teknoflow Infrastructure

Mild Steel Work Shop

AREA

Under shed: 50000 SQFT
Open : 35000 SQFT

CRANES

25 Tons : 1 No.
15 Tons : 1 No.
10 Tons : 1 No.
5 Tons : 5 Nos.
3 Tons : 4 Nos.

Stainless Steel Shop

AREA

Under shed : 25000 SQFT

CRANES

10 Tons : 1 No.
5 Tons : 1 No.

Pressure Vessel Shop

Shop for mass production of Pressure Vessels

ranging from 1 litre to 500 litres

Equipped with 2 Cranes of 5 Ton each

CNC Laser Cutting

TruLaser 3060

Max. Power  4000 W
Bed Size  2500 x 6000 mm

Max. Cutting Thickness

Mild Steel:  25 mm
Stainless Steel:  20 mm
Aluminium:  20 mm
Brass:  8 mm
Copper: 8 mm

CNC Press Brake

E-Brake 300T 

Ultra Dual Drive

Electronic Press brake

Teknoflow Machinery

German make
Radial Drill Machine

Conventional Lathe machine having
machining OD up to 1800mm

Small Radial Drilling machine
with high accuracy

Forming Equipment

Sheet shearing machine

3100 mm x 10 mm thick

CNC profile cutting machine with plasma source and oxy gas cutting heads

2500 mm x 12000 mm x 30 mm thick

Plate bending roller

2500 mm x 45 mm thick

Welding Competency

WPS and PQR Qualified by Lloyds, TUV, BV

SAW Machine:With Column and Boom, Portable 
Automatic L seam & C seam welding: TIG Welding, CO2 Welding

 

Materials

  • Carbon Steel
  • Corten Steel SA 242
  • Stainless Steel 304 / 316 L
  • Stainless Steel 904
  •  Stainless Steel 310 / 321 
  • Duplex 2205
  • Cupronickel
  • LTCS & HTCS – SA387 GR22

Surface Preparation

Shot Blasting Section

Size: 7m X 7m X 16m
Pollution Control Board Approved with dust collector, PPE and human safety

Painting Section

Size: 7m x 7m x 12m

Air Pressure Spraying, Airless Spraying

Humidity and Temperature Controlled

Metalizing Section

Size : 7m X 7m X 4m
Aluminum Metal spraying
up to 300 microns

Other Facilities

Buffing, Pickling & Passivation, Powder Coating,
Blasting and Painting on conveyor

Inspection Competency

  • Hydro Testing – pressure upto 500 bar
  • Pneumatic Test – pressure upto 30 bar
  • Magnetic Particle Test Kit
  • Liquid Penetration Test Kit
  • Blast Surface Profile Kit
  • Weld Gauges
  • Gloss Meter
  • Paint DFT Meter
  • Vernier Caliper 2500 mm
  • Laser Thermometer, Hygrometer
  • Bend Tester-180° (Mandrill dia-12.5 mm)
  • Al.Metalizing Pull off Adhesion Hydraulic Tester. (350 bar)
  • Height Gauge (600 mm)
  • Surface Plate (900 x 600 mm)

Handling Equipment

Cranes Capacity

  • 25 metric ton – 25 m span x 8 m lift
  • 15 metric ton – 25 m span x 8 m lift
  • 10 metric ton – 25 m span x 8 m lift
  • 5 metric ton – 25 m span x 8 m lift
  • 3 metric ton – 12 m span x 4 m lift – 2 nos

Teknoflow Design / Engineering Competency

Design Competency

(In-house)
Mechanical Design
Detailing and Drafting

(Collaboration / Outsourced)
Thermal Design
Process Design

Software (In-house)

  • HTRI
  • PV Elite
  • Solid Works
  • AutoCAD

Software (Out Sourced)

  • NozzlePro
  • Staad Pro
  • Ansys
  • Tekla

Our Strengths

  • Helped customer export different products to over 25 countries
  • Ability to deliver products to end customer in various countries
  • Customer Satisfaction – 97 %
  • Quality Performance – 98 %
  • Delivery Performance – 99 %

Export Capabilities

  • Documentation in various languages
  • Export – Import License
  • Logistic support to various countries
  • Statutory compliances for export

Procedures We Follow

  • Kaizen Technique – Small Continual Improvements
  • 5 S Technique
  • Use of Poka-Yoke – Lean Manufacturing
  • ProcessMapping – Identify, Reduce or Eliminate NVA’s
  • Root Cause Analysis
  • Training and Qualification for Critical Processes
  • Visuals to Monitor and Review the Results
  • Initiatives to Improve Work Environment and Safety (EHS)

Ensuring Product Quality

  • Controlling quality of inputs
  • Monitoring supplier quality and delivery performances
  • Monitoring quality during production by checking
  • In process Rework
  • In process Rejection
  • Internal Quality Assurance Plan
  • Process Flow Diagrams at Shop floors
  • Standard Operating Procedures

WELDING COMPETENCIES

  • Welding Process Qualified as per ASME Section IX – GMAW, GTAW, SMAW
  • Welding Process Qualified as per PED – GTAW, SMAW
  • Welding Inspector as per ASME, EM Section IX
  • Visual Testing
  • Liquid Penetration Testing
  • Magnetic Particle Testing

MATERIALS COMPETENCIES

  • Carbon Steel
  • Corten Steel SA 242
  • Stainless Steel 304 / 316 L
  • Stainless Steel 904
  •  Stainless Steel 310 / 321 
  • Duplex 2205
  • Cupronickel
  • LTCS & HTCS – SA387 GR22

PAINTING COMPETENCIES

  • Painters Qualified as per ASTM – D 4228-05 (2012)
  • Separate Paint Booths
  • Air Pressure and Airless Spray Painting Equipment
  • Painting Inspection Gauges

BLASTING COMPETENCIES

  • Surface Preparation as per SA 2 1/2
  • Separate Blasting Booth
  • Blasting Inspection Gauges

Our Certifications

Teknoflow Authorization

Quality Policy

We, at Teknoflow Green Equipment Pvt. Ltd, are committed to Manufacturing & Supply of Pressure Vessels, Exhaust Systems Pipings, Heavy Structures and Equipments for Water Treatment to achieve “Delightment” of all Stakeholders. We shall achieve this by:

  • Marching towards Zero defects in every activity of the organization
  • Providing products and services which exceed customer expectations
  • Training to our employees for continual improvement

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